What causes orange peel?

The way something looks can vary depending on the size and clarity of its wavy patterns. Our wave-scan tool examines how intense these waves are across five different wavelength ranges (0.1 mm - 30 mm) and assesses how shiny the surface appears. These findings create a "structure spectrum" that aids in analyzing and refining surface quality by considering material and process variables.

From the base layer to the final coating, from thickness to smoothness, wave-scan serves as both a diagnostic and quality control instrument, ensuring that the manufacturing process remains in check.

Next generation for orange peel measurement

The latest wave-scan 3 family features a sleek new design, complete with an extra-large color touch display for enhanced usability. Operating the device feels as intuitive as using your smartphone. With capacitive display technology, you'll experience cutting-edge haptic touch feedback.

Powered by the fastest chip yet, complex waviness scales are calculated in record time, speeding up measurements and allowing you to accomplish more in less time. The device maintains a high correlation with visual perception and maintains excellent consistency with previous wave-scan models.

Intuitive navigation for easy paint orange peel QC

The updated design includes a revamped, user-friendly menu navigation system.

Here's a breakdown of its features:

1. Quick check: Simply measure without saving the data.
2. Measure: Utilize predefined standards with scales and statistics, either within the instrument or through smart-chart, which includes Pass/Fail limits for display.
3. Organizer: Choose a tailored sampling procedure with standard colors and predefined limits for measuring a car body.

For the first time, data can be displayed in color for Pass/Fail assessment. These limits are set within the standard management system using smart-chart, where colors represent different criteria.

 wave-scan is always ready

Charging occurs conveniently in the newly designed docking station – simply park and charge simultaneously.

With its extended battery life, you can maximize your usage time, allowing you to measure numerous cars in a queue or out in the field.

Transfer your measurement data either through the docking station or by directly connecting via USB cable. Additionally, wireless data transfer via Wi-Fi can be activated upon request.

Measure paint orange peel on high and semi gloss surfaces

Now, appearance control extends beyond just inspecting the final topcoat. This means that the surface quality after each paint process step can be objectively assessed.

Gone are the days of speculating about which substrate layer is impacting the final appearance. With the wave-scan dual, you can objectively analyze appearance issues and minimize the time required for troubleshooting.

  Orange peel & DOI measurement of small and curved parts

Now, you can objectively evaluate Orange Peel and DOI (Distinctness of Image) on highly curved components or small add-on parts, such as fuel doors, mirror housings, door handles, decorative trim, or motorcycle parts. DOI measurement is also achievable without the need to scan the surface.

Similar to its larger counterpart, it comes with a docking station for recharging and data transfer to smart-chart, enabling professional analysis, documentation, and data management.

The micro-wave-scan fits in the palm of your hand: it's small, lightweight, and easy to use.

NEW: wave-scan 3 Robotic - Industry 4.0 in your paint shop

Introducing the new generation: equipped with high-speed computing, LAN connectivity, and a new interface program.

Ensuring a stable operating process is crucial for achieving uniform and consistent quality. With the wave-scan 3 ROBOTIC, automated appearance control is made possible. Mounted on a robotic arm, it can measure without making contact with the surface.

This robotic system guarantees measurements on the same area and facilitates sampling from a high number of measured car bodies. Consequently, representative QC data is gathered, enabling the analysis of appearance-influencing parameters by correlating material and process variables. This integration allows for cutting-edge analysis methods using AI algorithms.

Close the loop with wave-scan 3 ROBOTIC and achieve comprehensive quality control.

 What causes orange peel - how to perform standardized process monitoring: smart-chart gives you the answer

Charging occurs conveniently in the newly designed docking station – simply park and charge simultaneously.

With its extended battery life, you can maximize your usage time, allowing you to measure numerous cars in a queue or out in the field.

Transfer your measurement data either through the docking station or by directly connecting via USB cable. Additionally, wireless data transfer via Wi-Fi can be activated upon request.